Recycling cardboard bikes

Release time:2013-02-28      Source:admin      Reads:

In our daily life, there are many cardboard products such as hangtags, jewelry boxes, shopping bags and so on. But however have you seen bicycles that made of cardboard? Believe that many people haven’t used such bicycles.

The first bicycles were made of wood. After that, manufacturers used steel tubes. These days, for high-end bikes where weight is at a premium, they turn to aluminum alloys or even to carbon fiber. But Izhar Gafni, an amateur cyclist who owns a number of such high-end bikes, wonders whether the original inventors had a point. He proposes to go back to using wood—or, rather, a derivative of wood, namely cardboard which usually used to make name cards, hangtags, bags.

Mr Gafni, who is based in Ahituv, Israel, spent years trying to work out how to make a cardboard bicycle able to support the weight of a human being. The trick is twofold. First, he folds the cardboard—commercial-grade material, made from recycled paper—to increase its strength. He worked out the exact pattern of folding for each of the machine’s components using the principles of origami by folded hangtags. Then, once it is folded, he treats the result with a proprietary resin that holds it in shape and stiffens it, before cutting it into the form of the component required. A second application of resin renders the component waterproof, and a lick of lacquer makes it look good. The result, Mr Gafni claims, is stronger than carbon fibre.

Mr Gafni’s target market is the poorer countries of the world. Since manufacturing the cardboard bike will, he reckons, cost $9-12 a unit, his velocipedes should find demand which metal bikes cannot. But people in rich countries may be interested too. In Tel Aviv, the commercial capital of Mr Gafni’s native land, 2,000 stolen bikes were recently put on display by police, for their owners to claim. If bicycles cost less than the locks that chained them to lampposts, it might cease to be worthwhile stealing them.

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